This world renound design came from the german manufacturer zf friedrichshafen ag engineering. The zf s542 was used from 19881994 and the zf s547 from 1995 on. When ford introduced the zf 5 speed manual transmission to their line up of trucks in the 80s, it started an evolution of light duty truck transmissions towards 5 forward speeds. I only ask because i have seen a couple zfs in the junkyard with broken tailshaft housings. Used 96 f350 zf s542 5 speed broken tail housing see. The greater strength of the s547 is attributed in part by a refined case design. S547 zf 5 speed transmission parts if youre looking for a great deal on ford zf transmission repair parts for your 1997 or earlier ford diesel pickup truck, youll find we offer a full selection of zf s547 transmission parts for sale here. The zf 5 speed is a heavy duty 5 speed manual transmission that has an aluminum alloy main gear case and tail housing with an integral bell housing. You can find the identification tag on the left side of the transmission case. Is there a way to weld up the case and make it last till i can find a case.
Craigslist search, craigslist is no longer supported. You must use a zf transmission from a 1988 or later ford 4x4 pickup with a small block engine 302 5. S547 4x4, zf zf s547 5 speed manual transmission has an aluminum alloy main gear case and tail housing with the bell housing integral to the case. At the very first sign of vibration we suggest that you have the driveline high speed balanced.
Ford 5speed manual transmission zf5 s542 countershaft oem. Note the front case half is aluminum on this version, while the rear is magnesium, like all other bw56s. Fits 19992010 diesel super duty f250, f350, f450 or f550 and 20022010 gas super duty. Several years ago, a guy brought me a car with the trans case cracked around the drain plug, so i looked. The zf s547 is built in both a 2 wheel drive and 4 wheel drive version with gas and diesel designs zf introduced the s547 in 1995 and was used in the ford f250, f350, f450 and super duty trucks. Jul 27, 2012 i have been told from several shops and junk yards that 1997 is a strictly only 1997 manual 5 speed zf5 transmission and that the trans of other years wont work. Tag will include the ford code and the zf number 7xxxxxx.
The s547 zf transmission is available in both wide ratio and close ratio. It can be easily identified by its diamondshape casting ribs and a small 4bolt top cover. My truck has been having issues with shifting lately and i found out from the shop that the root of it all is due to my cracked casebell housing. Low public wholesale pricing on remanufactured zf 5speed transmissions at allstate gear. Rebuilt zf 5 speed transmissions free core pick up 2.
The mazda m5r2 would be plenty to handle the efi six. Mkay, whoever asked how much of a engine speed drop there is between gears well the answer is it depends on how slow your transmission shifts. The all famed nv4500 is only rated at 450 ftlbs input torque, and it lives pretty well behind ctds, they do break though. Case parking gear wiring harness 64 65 63 valve body 150 51 1 50. Zf 5 speed 4wd transmissions are supplied with the 6 bolt circular pattern. Your stock eb flywheel and clutch will work with the zf. Ford zf 5 speed transmission sale s547, s542, s547m. Zf5 transmission zf5 garys garagemahal the bullnose bible. The stock borgwarner tcase that came with the diesel is trashed. The s542 was used in ford trucks 198794 and the s547 1995 to present.
Not all items are available for all transmissions 588 ill. The zf s547 transmission can also receive damage to the front case 1 2 bell housing and maybe the rear extension housing because of a damaged drive shaft, bent, out of balance, excessive wear of ujoint or yoke. The zf 5speed transmission replaced the borgwarner t19 and was paired with the 6. Jan 20, 2011 there are cummins guys swapping zf 5 and 6 speeds in now, while they tend to have syncros on the weak side, and the shift feel isnt the greatest, they do handle power, even better than the nv45005600.
Any number of things can cause your transmission to leak, and if left unfixed a damaged transmission can cost a ton of money to repair or replace. While a fairly reliable transmission, the zf5 has been known to have problems with the hydraulic clutch system. Locate the source of your leak with our handy guide. Replacing a t19 4speed with a nv4500 5speed transmission. Zf 5 speed transmission for sale, s542 s547 rebuild. These guys have destroyed a lot of stuff but never cracked a trans case. We carry a full line of zf 6 speed transmission parts, input shafts, rear tailhousing, high quality, lowest price. This list of zf transmissions details those automotive transmissions created by the german zf friedrichshafen ag engineering company. We carry a complete line of ford zf 5 speed transmission parts,gears bearing kits syncro rings and more.
And can i buy just a case or is it better to get a whole new tranny. Apr 26, 2009 i have located a zf 5 speed out of an 89 f250 2wd, its out of truck already and has tag number 7050050 for my future f100 with a 351w, i would like to use this transmission. Zf transmissions are easy to find and will bolt right to your 302 or 351 windsor. The stock borgwarner tcase that came with the diesel is. I knew about one weld on the bottom of the case when i bought the truck, but apparently its had multiple cracks and rewelds on the top of the case, done by a po, that i could never see. The zf5 comparison thread ford power stroke nation. Or is there a place that i can order the rear case with out having. It looks like the case is made out of a type of aluminum. Zf5hp24a rwdawd 5 speed pump body stator forward a clutch. Performance built ford zf 5 speed manual transmission sale. Im in the planning stage of dropping a 4bt with a zf5 into my 78 f150. Having ford zf s542 5 speed manual transmission problems. Aug 01, 2014 in this video i show how to fix a cracked transmission case using industrial strength jb weld.
Ive been looking around on here trying to find a pic of a zf5 mated. Rebuilt ford super duty f250, f350, f450 or f550 zf. The zf s542 is a five speed, rwd or 4wd transmission. Rebuilt zf 5 speed transmissions free core pick up 2 year.
In addition, how to install a zf5 transmission behind a 351m or. Apr 25, 2015 the zf s547 transmission can also receive damage to the front case 1 2 bell housing and maybe the rear extension housing because of a damaged drive shaft, bent, out of balance, excessive wear of ujoint or yoke. Fuel injected 460 and zf in colorado springs, zf5 5 speed and transfer in spokane, 1973 detomaso pantera zf 5 in houston, ford transmissions m5r1 m5r2 zf in killeen, zf 5speed trans for small in redding. The transmission is aluminum and has an integral bell housing one piece with the transmission with a top mounted shift tower. In this video i show how to fix a cracked transmission case using industrial strength jb weld. This cast iron, gear driven case has a low range of 2. Zf 6 speed transmission parts rebuilt manual transmission. Now i have to see what my xfer case options are for that thing. One of the easiest ways to spot a zf is ribbed crisscross pattern on the sides. Our 50 years of experience in this industry has allowed us to develop a component exchange program that is consistent with oem expectations.
To me it seems like it would, anyway if anyone has some experience with this year truck and wants to share that would be awesome. This unit has a top shifted and has a twopiece aluminum case and has an integrated bell housing. Bc broncos has developed this adapter to mate the zf to the dana 20 transfer case. Developed by the german manufacturer zf friedrichshafen engineering in the year 1987, this transmission became the premiere manual for all fseries trucks until the year 2001. Until then, except for the huge semis, 4 forward speeds were normal. Fullsize ford truck transfer cases blue oval trucks. Ive got a 2001 2500hd 4x4 with 283000 miles and the rear of the transmission case is cracked. We remanufacture drivetrain components for volvo, zf, allison, cat, steiger, new holland, case ih and others. Hi this is for a oem used ford 5 speed manual transmission zf5 s542 countershaft i got this from a complete transmission from a storage unit that had one ear broke off the top of the bell and the tail of the case is cracked so selling the inside parts this is a 4x4 case, this is all the more i know about it so see all photos of the part you will receive looks to be in good used condition i am. The stock borgwarner t case that came with the diesel is trashed.
The zf s542 is a german zf friedrichshafen ag engineering design, is end loaded aluminum case with integrated bell housing. This zf transmission has an aluminum case and designed with heady duty purposes in mind. Look for pto cover plates on both the drivers and passengers side. We also offer rebuilt units and rebuild parts for zf s542. Jeff lucas replacement of the t19 4 speed transmission in a 1985 f350, with a 6. Inside a zf 5speed manual transmission got transmissions. We are a primary provider for many equipment dealers and manufacturers throughout north america. Low public wholesale pricing on remanufactured zf 5 speed transmissions at allstate gear.
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